Model Worker Style | Wanxiang Precision High end Intelligent Wheel Hub Bearing Unit Future Factory Creation Group: Digital Empowerment Head Goose Navigation

Wanxiang Precision High end Intelligent Wheel Hub Bearing Unit Future Factory Creation Group

At the launch meeting of the "Future Factory Promotion Center" project, representatives from Wanxiang Precision Industry proudly received the prestigious "2024 Provincial Future Factory" certificate and medal from the leaders and experts of the Provincial Department of Economy and Information Technology. An honor, after years of searching, we entered the Future Factory Creation Group of Wanxiang Precision High end Intelligent Wheel Bearing Unit. From their confident smiles, we deeply felt the surging power of the digital wave. They empower production with digitalization, transforming the future factory from a cloud based concept into a benchmark model that attracts industry attention, and were awarded the "Innovation" honorary title by Wanxiang Group in 2024.

Fight it!

Two and a half months+two hours, embracing the future

Wanxiang Precision has implemented the deployment requirements of the group's board of directors and has been deeply rooted in the field of intelligent manufacturing for more than ten years. With advanced manufacturing, professional products, and excellent quality, the company has a leading market share and has reached strategic cooperation with globally renowned users. To enhance the level of digital intelligence, the company launched the application for future factories in 2020 and will enter the pilot list by the end of 2023, making every effort to promote the implementation of digital work. Under the leadership of the company's general manager, a Future Factory Creation Team was established, which was led by the Wanxiang Qianchao Smart Innovation Center, the Development Investment Department, and the Operations Group, with the entire company working together. The team entered its final sprint phase in mid October last year.

During the two and a half months leading up to the end of the year defense, the multi member combat team worked together in a centralized manner, which was both fulfilling and intense. The system application requires detailed filling in of 140 questions, each of which must be accompanied by sufficient supporting materials and distinctive features. After sorting them all out, there are still 24 urgent red light items that need to be solved. They insist on checking in and checking out in the work group every day, sorting out the work of the day in the morning, and summarizing the completion status in the evening. When encountering difficult problems, relevant personnel go to the combat conference room and have a dedicated person explain the situation to ensure that the red light item is turned off within the specified time. Many difficult problems were solved by combining existing tools with digital technology, practicing and analyzing, identifying pain points, and successfully solving them. With everyone's collective efforts, the red light items were overcome one by one.

However, compared to the two and a half months of intense preparation, the challenge on the day of the defense was even more severe. It's like a college entrance examination. It's a tough battle to fully showcase the company's hardcore strength in just two hours. How to optimize the allocation of personnel and provide efficient answers in the scoring and defense process involving four to five people, even though it has been simulated multiple times in advance? How to handle temporary deployment and command in case of unexpected situations? How to correct and remedy when the score item does not reach the expected score? These all test the adaptability and preparedness of the combat team. In the end, they won high recognition from the judges with their outstanding performance.

Warm up!

Working side by side, fighting for the future

The most inspiring thing is the struggle. At Wanxiang Precision, every solid footprint records countless instances of tacit cooperation and unremitting efforts. The head of the digital operation team in the Intelligent Manufacturing Engineering Department often works overtime until very late, patiently and meticulously responding to every question; Colleagues implementing digital scenarios are reluctant to put down their computers while commuting on the subway, constantly monitoring the progress of program modifications; The support of family members makes the head of the Department of Safety and Environment feel warm. Sometimes they are so busy that they forget to inform their families that they don't need to prepare dinner, and when they come home, the pot is always hot... These ordinary moments gather into a powerful force, driving the future factory creation work forward continuously.

The tacit cooperation among colleagues is also touching. A year ago, the H1N1 flu hit, but the planning and tracking feedback in the work group never stopped; A colleague was hospitalized due to pneumonia and started a remote meeting as soon as he recovered; In order to quickly shut down the red light project, R&D personnel worked tirelessly in the laboratory, engineers carefully tracked product production by the equipment, and production and operation personnel summarized the effectiveness of digital promotion... These efforts are the best witnesses of Wanxiang Precision's move towards the future.

On the day of the defense, the members of the creation team arrived at the company around 6 o'clock, took photos of the entrance, and wrote inspiring words in the work group, which uplifted everyone. The moment to prove our strength and determination has arrived! "" There is no problem that cannot be solved! "" It's just one word, fight! "Twisted into a rope, working together, the power of unity and cooperation makes the honor of" Future Factory "shine even brighter!

Got it!

Winning recognition, the future has arrived

Where does the sense of future in the future factory lie? Wanxiang Precision has been recognized as a "cluster demonstration goose type" future factory, which encompasses outstanding performance in multiple dimensions such as digital design, intelligent production, high-end products, green manufacturing, lean management, and model development. The construction of future factories is like opening a door to a new world of intelligent manufacturing. From careful planning in the early stage to steady construction in the middle stage, and finally successful implementation, every link embodies the persistent pursuit of high-quality development.

The company has fully introduced cutting-edge technologies such as 5G, digital twins, artificial intelligence, and big data to assist in the research and development of high-end products and breakthroughs in difficult processes. The successful implementation of digital design, intelligent production scheduling, AI vision automatic loading and unloading, intelligent logistics, digital twins and other digital and automation use cases, as well as the careful construction of typical application scenarios, are like interconnected branches and leaves, nourishing the entire tree together and achieving a qualitative leap in the company's digitalization level.

Honor is just external recognition. Our fundamental motivation is to elevate the company's digital operations to the highest industry standards by building a future factory, "said Chen Guojun, General Manager of Wanxiang Precision Industry. The change is obvious. The overall appearance of the company has been rejuvenated, with remarkable operational results: the research and development cycle has been shortened by 20%, the order delivery cycle has been shortened by 22%, the per capita production efficiency has increased by 25.19%, the cost per 10000 yuan of output has decreased by 15.29%, the product defect rate has decreased to 0.3%, and the energy consumption per 10000 yuan of output has been reduced by 18.37%. This string of numbers is a vivid portrayal of Wanxiang Precision's digital intelligence upgrade.

As a single champion demonstration enterprise in the manufacturing industry, Wanxiang Precision has extraordinary strength. Now, with the crown of the provincial-level future factory of "cluster demonstration goose type", it is constantly climbing new peaks. The Future Factory Creation Team will continue to work together to deepen the digital transformation, anchor the strategic goal of "becoming a strategic partner of the world's top automotive factories", and let Wanxiang Precision shine brighter on the global automotive industry stage, leading the industry to explore infinite possibilities for the future.